Features：
1. Flexibly dealing with multi-production line to achieve high usage efficiency.
2. Automatic clamping device which is able to save operation time and less damage, as well as various jigs can be used.
(Option: special made fingers with plastic sleeves which can avoid the damage for the pad of PCB)
The Basic Features of TR-NY AOI:
1. High precision of 3CCD digital & high speed color camera.
2. Compatible with 01005(Inch) component vision inspection stably.
3. Automatically recognizing and processing the marks on single or panel PCBA.
4. "The Eigenvector Analysis" is fit with IPC standard perfectly, to follow the attitude of "TR-NY AOI always reliabilities".
5. Total digital processing technology with modular design to get more flexible.
6. The precise class of whole casting to ensure steady running and long life.
7. Strong SPC software function to analysis the quality in real time.
8. OCV silkscreen algorithm will make recognition on silkscreen more accurately.
9. Creative recognition software only AOI camera is able to recognize the barcode or 2-dimensional barcode and record inspection image and defective position of each PCB, which meet the request for traceability of products.
10. Automatic programming functions with flexible components database to make programming easily.
11. Real off line programming, only to adjust 2 - 3 pcs of PCBA and don't need to learn so that it can save operation time.
12. Higher NG diagnosed rate with lower misjudge rate.
13. Suitable for solder paste/adhesive process (Suitable for Reflow and Wave soldering machine).
14. Internet remote management function to monitor whole process.
3. Specifications：
Model | TR-NY-AOI Series | 300 Series (Off-Line) |
PCB Spec. | PCB Size | L=Large=50*50~520*480MM M=Medium=50*50~415*350MM S=Small=50*50~330*250MM XT=Extra=Customized size optional |
PCB Thickness | 0.8～4.5mm |
PCB Component Clearance | Top：28mm; Bottom：40mm |
PCB bent | Less than 3mm is acceptable |
Optics Parameter | Resolution | 23,20,15um/Pixel |
FOV | FOV 1 Level＝18.5*13.9mm; 2 Level=25.5*19.1mm (4:3) 3 Level＝29.5*22.1mm; 4 Level=32.0*24.0mm 5 Level＝36.8*27.6mm |
Speed | 0.16~0.25Second/FOV |
Camera Spec | Digital HD Camera,1.3 Mega Pixel(STD),2.0 Mega Pixel(Option) |
Optical Lens | Telecentric Optical Lens |
Light-source | RGB LED Lighting |
Inspection Category | Component Inspection | Component missed, turned, deviated, polarity, wrong, legs bended ,pcb abnormal, golden-finger soldered, glue overflow |
Solder Inspection | Solder excess or less, component standed, solder shorted, false solder, pin warped, solder balls, solder abnormal |
Smallest Components Inspect | ≤23um : 0201(Inch); 0.4mm IC Pitch ≤20um : 01005(Inch); 0.3mm IC Pitch According to the machine model(please refer to model spec) |
Hardware Configuration | X, Y table positioning accuracy | positioning accuracy 23um/300mm，repeat positioning accuracy0.002/300mm |
Speeding of X, Y table | 900mm/s average speed |
PCB clamping | Auto-clamp structure, customized designed for option is available |
Main skeleton | Whole cast iron modelling |
Screwing-shaft | High accuracy screw shaft |
Operational safety | Photo-sensor curtain, sensor pitch<20mm,Respondent<20ms.(Only for offline) |
Hardware Configuration | Drive | AC servo motor |
Computer | Industrial Computer,Four-Core2.5G CPU,2G Ram |
Display | 22" LCD s |
UPS | 1KVA, 15 minutes power maintain the conveyor run out all PCB after shutoff |
Power supply | 90-240AV 50/60Hz |
Dimension & weight（W*H*L） | 704*1185*950(S); about 452kg 824*1185*1110(S); about 512kg 924*1185*1430(S); about 633kg |
Software System | Inspection Method | The Eigenvector Analysis & OCV Silkscreen Algorithm |
Inspection Angle area | 0～360°, Accuracy ＝1° |
Marking Function | One board marking & multi-pieces board marking & bad marking ... etc. |
Programme Mode | 1.CAD coordinate loading; 2.Component database auto-index; 3.Auto-programming by Intelligent Software |
Realized Remoted Programming (Option) | Network monitoring: offline debugging, online monitoring & manipulating, remoted realized examining. |
Data Recording | Auto-generated Statistical Process Controlling data(SPC) & reports |
Intelligent Inspection & Identification | PCB both sides Auto-Alternative Inspection Program to easy obtained the data by once.(Only for offline) |
Quality Tracing (Option) | Recorded each inspected PCBs for tracing the quality data and comparison. |
